Smart data technology that provides solutions in optimizing the manufacturing process. The concept of manufacturing industry integration that focuses on the level of data security and real-time response by prioritizing the nature of automation and optimization in the manufacturing industry.
Project Goals
- Limited Internet connection is not an obstacle to work in the industry
- Connecting various components or devices within the company
- Optimizing data management to minimize the occurrence of data errors
- Can analyze the capacity of the use of manufacturing machines
- Reduce the risk of damage to the machine because there is already a machine maintenance schedule
- Transparency in targets, actuals in the production process
- Can manage the use of energy consumption
- Knowing the occurrence of real-time problems in the machine because the system will display alerts or notifications of problems in the application system
- Presenting machine data briefly, concisely and easily understood
Background Problem
- The occurrence of important or confidential data leaks in the manufacturing industry and the number of employees who use various devices to work either working in the field or in various places which is a gap for data leakage.
- The use of a limited internet connection that makes work not optimal
- Difficulty in managing data from machines
Implemented Solution
- Traceability: trace the process of the part
- Inventory: Predict out-of-stock forecast, know the latest storage of goods, know the period or age of the part.
- Andon: Notification when an alarm or andon occurs on the machine starting from the andon datetime, the long time of andon occurrence, and repair if the machine has a problem.
- Interlock: Controls the parameters used on the machine and is not used in the machine within a certain time.\
- System Information: Machine Status, Machine Information, Production, Plan, OK/NG -> Present data
- Parameters: Energy Consumption, power, ampere, total production,
- Maintenance: Automatically create maintenance schedules and automatically document machine repairs.
- User Management: Allows users to have limited or unrestricted access to the application system.
- Activity User: Who are the users who interact with the system at that time